Polyurethane foams are a critical component across a wide range of industries, offering essential benefits like comfort, durability, and insulation. In the automotive industry, they are used extensively in seats, headrests, armrests, roof liners, dashboards, and instrument panels.

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Manufacturers typically use moulds specific to each seat design to create moulded foam cushions. These clamshell-style moulds allow for quick casting and ensure consistency. Once demoulded, the cushions are upholstered according to the required specifications. For added efficiency, the foam-in-fabric or direct moulding process combines moulding and upholstery in one step. Polyurethane chemicals are injected into the mould cavity, where they expand and form a stable, upholstered cushion without additional handling.

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The versatility of polyurethane foams stretches well beyond the automotive sector. In furniture, bedding, packaging, construction, appliance manufacturing, and medical fields, they provide tailored solutions for everything from cushioning and impact protection to insulation and structural components.

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We understand the importance of precision in mixing and dosing. Our systems, powered by Gama's leading polyurethane processing machinery, are designed for efficiency and reliability across industries. Whether you’re looking to optimise production, reduce waste, or improve consistency, our solutions deliver the performance you need for every project.